The Russell D. Smith power plant in Washington State is one of the most successful examples of utilizing sustainable technologies in the energy industry. This plant, which began operations in 1982, was designed as the first unit of seven power facilities aimed at providing energy during the spring, summer, and fall seasons to meet irrigation water demand in the Columbia Basin.
Optimal Performance of COMPAC Bearings
After 18 years since the installation of the COMPAC bearings and Thordon water quality package in 2007, this system is still operating without any measurable wear and need for replacement. The 400 mm (15.75 inch) COMPAC bearing is combined with the Tampella horizontal turbine, showcasing significant advancements in environmental engineering technologies.
In the past, white metal bearings lubricated with oil or grease required frequent replacements due to excessive wear. However, the COMPAC system, which operates with water as the sole lubricant, has effectively prevented damage caused by suspended particles. This is particularly important in environments where irrigation canal water often contains pollutants and abrasive particles.
Impacts of Sustainable Technology
The Thordon water quality package, equipped with an advanced hydrocyclone separation unit, is capable of removing abrasive particles larger than 100 microns without the need for costly filter replacements. This method significantly reduces maintenance costs and system downtime while improving bearing performance.
The Columbia Basin Hydropower facilities, emphasizing the reliability and long lifespan of Thordon bearings, consider this project one of their most successful and low-maintenance power plants. A spare bearing remains on-site ready for operation, demonstrating confidence in modern technologies.
Todd Tree, President of Pacific Marine Equipment, as the distributor of Thordon in the Pacific Northwest, regards this project as an example of clean, grease-free technology: "This technology is silent, clean, and efficient, operating continuously and providing the long-lasting performance that utility companies seek."
From dam operators to industrial pump engineers, Thordon's grease-free bearings and seals have shown that durability and sustainability can coexist. The installation at the Russell D. Smith project serves as a compelling example of what remains possible when aging infrastructure is upgraded with modern materials.
